This document was created during the rebuild of my personal 1963 bridgeport series i jhead, stepped pulley mill. There is usually a 46 week lead time from the head arriving to it going up on the bench. Outboard motors download online service and repair manuals. I get the best top speed out of a 26 pitch small eared chopper with a 2. These motors come preassembled and ready to be installed. Years covered click for year product details mercury 10 hp, 2 cyl, 2stroke. This provides the most powerful and reliable engines at a fraction of the cost of new. In motorcycles, weve seen the transition to fourstroke.
If you cannot find the part you are looking for give us a call at 8002855271 and one of our helpful staff personal will help you find exactly the part you. Mercury marine was founded in cedarburg wisconsin in the late 1930s by an engineer named carl kiekhaefer. This covers all aspects of parts, maintenance, operation and installation. Havent really looked it over yet as far as deciding to go through it or not. Oct 20, 2016 its time to start on rebuilding the bridgeport milling machine. For all other non engine related parts, such as guages, jackplates, steering and interior parts etc. Download a mercury outboard repair manual straight to your computer in seconds. Founded in 1939 by the talented engineerbusinessman carl kiekhaefer, the mercury brand of boating.
A guide to renovating the bridgeport 2j variable speed. Mercury mariner outboard 2 stroke 70 75 80 90 100 115hp service repair manual 19871993 download download now. The entire long block is exchanged with a factory certified core assembly or a new long block, when needed. Mercury 100200hp complete outboard engines for sale ebay. Mercury racing performance marine and automotive engines. He developed the brucato svs, an air intake manifold for racing boats. Rebuild manual for bridgeport 2j variable speed mill ebay item 150456740467 end time aug0210 05. Drill down to the horsepower, serial number range and engine section to get an online inventory of original and aftermarket mercury boat parts. Outboard motors mercury downloadable service manuals yumpu. Br9hs mercurymariner 260 br9hs or buzhw mercurymariner 300 drag br9hs or. Mercury 40 50 60 hp efi 4 stroke outboard repair manual.
Mercury outboard service manual pdf cd book mercury outboard repair manual pdf cd book efi verado optimax seloc 200511 4stroke 200114 2 stroke 199504 4 stroke 199000 2 stroke 196589 2 stroke table of contents pdf file 2. Bridgeport mill rebuild by kay fisher visitor counter bridgeport round ram mhead after. Mercury marine and mercruiser are well known within the marine industry and both are leading producers of marine engines, outboards and sterndrive products. Offering discount prices on new and remanufactured assemblies for over 50 years.
The rebuild should take two to three weeks to complete once started. Br9hs mercury mariner 260 br9hs or buzhw mercury mariner 300 drag br9hs or buzhw. Br8hs or buz8h all stock mercury mariner 150, 200, 225 promaxsuper magnum. Briarwood service center at 2596 e main st was recently discovered under bridgeport mercury milan inspection sticker. Our mercury marine parts technical expertise also allows ppt to provide our boating customers with direction regarding direct replacement mercury outboard parts options. We pulled heads and inspected bores, no scoring, scratches, uneven wear what so ever to cylinder walls. Checking compression on an outboard engine boatus magazine.
Four strokecycle engines produce much higher compression. Finally got it off the trailer and into the shop this morning. Brucato power is the leading supplier of replacement ecus for mercury outboard motors. Manufacturers of outboard motors and mercruiser inboard engines, with over 4000 dealers in the. Build on demand contact wiseco for pricing, batch minimums, and lead times. All 6 cylinders are nikasil there are no sleeves in this motor.
Mercruiser and mercury racing sterndrive service manual index pdf, eng, 128 kb. The mercury racing qc4 factory refresh program, based at our world headquarters in fond du lac, wisconsin features a complete inspection and refresh of the engine by the same techniciansthe experts who built it originally. Please give us a call at 18002855271 with any questions you might have. Cylindertocylinder compression readings that differ more than 10% reveal trouble. Mercury marine is a boating parts and accessories company that makes a wide variety of complete outboard engines. Rebuilding a bridgeport series 2 mill it doesnt seem like there is a lot out there about these machines so i thought i would chronicle my adventures here. Bridges were an issue if overheated, or run over 7000rpm for long runs. Our high performance outboards spring from a heritage of uncompromising breakthroughs.
These kits contain all the parts you will commonly need to complete the overhaul of your outboards powerhead. With the onepiece exhaust plate you dont have a choice to run a popet and thermostats you are stuck with the low pressure and cold motor. This is the full manual from hardinge, who have taken over bridgeports parts, sales and service. The machine tool rebuilders group, a division of stk rebuilders, inc. Buy products related to mercury outboard manual products and see what customers. Download mercury outboard repair manual 19632009 models. Br8hs or buz8h year 20002001 mercury 150, 175, 200 bpz8h mercury 240 sport jet bpz8h mercury 2. Mercury racing props are designed to maximize performance and handling in any application. In certain cases oem mercury marine parts are the better option but in many cases there are good, economical alternative part options such as with sierra marine parts. Mercury seloc marine engine repair guide and online repair service for mercury engines. Rebuilding a bridgeport series 2 mill practical machinist. New gaskets, orings, and fuel inlet needles and seats are often required to return a poorly performing motor to good working order.
Any suggestions on where to send this head for a check up and rebuild. Following this simple business philosophy has helped the machine tool rebuilders group become one of the premier machine rebuilders in the united states. Fill in the area of the oil pump gear slot to increase crank case pressure. A guide to renovating the bridgeport 2j variable speed milling machine. All 6 cylinders are nikasil there are no sleeves in. Older two cycle outboards, especially low horsepower, can run fine around 60 psi however above 90 psi is optimal. Youre boat is a little longer and heavier but its a fast hull design. A lot can be learned by checking the engines ability to. Carb kits or carburetor rebuild kits are among the most frequently purchased outboard maintenance parts. The main carb jets are not in all kits, either, so its a good idea to look at a complete. Book mercury outboard repair manual pdf cd book efi verado optimax seloc 200511. The new mercury 150 fourstroke is a new technology engine that is about 450 lbs. Mercury mariner 2hp40hp outboards service repair manual 19651989 mercury mariner 3. Search by serial number to see detailed engine diagrams and part numbers, then contact your local authorized mercury marine dealer to place your order.
Seloc marine repair guides for mercury engines online and. Before raising or removing and outboard engine from. Mercury bridgeport 245 hp efi race outboard 20 ridgeback mid. Mercury four stroke 115hp new marine engine outboard motor. Ive rebuilt two older mercury engines, these manuals are a must have. Your mercury serial number is the key to finding the correct parts for your motor.
All these engines will start to leakdown around 100hrs, then rering and possibly pistons. Technical resources brucato acu technical information. Clean up casting in the rod slots and inside the block. Mercury marine outboard motor parts by engine model. And the nice part is, you will pay less for the kit than you would for the individual parts, as you save us time in ordering. Bookmarks, sub bookmarks, searchable text, index, improved quality. If i had a nickle for every 5, 150, or 175 i looked at that the owner swore was a 200 id be doing pretty good. Race or pleasure we have a high performance sterndrive for you. Bridgeport series 1 milling machine full manual blue chip. Lets talk about finish compatibility and see how much bondo is really on a bridgeport.
Mercury service manual 4050556090 internal combustion. A compression check can tell a lot about the health of your outboard engine. We stand behind all of our remanufactured products with the same oneyear limited factorybacked warranty as we do with all of our new parts and accessories. I bought the machine for 0 pictured below is how the machine was being stored when i found it and after i got it unloaded at my shop. When youre part of the mercury family, you will find all the help you need to maximize your time on the water. How is a mercury outboard different from a mercury race outboard. Its about the best literature available for your series 1. Bridgeport carb nicasil 220 propshaft hp bridgeport efi nicasil 240 propshaft hp bridgeport carb mod vp chrome bore 252 propshaft hp must use 100ll av gas there was not a 2. Today, in outboards, the fourstrokes are beating twostrokes in weight.
From motors for the weekend fisherman to the marine racer at heart, mercury makes a motor for everyone. Mercury boat outboard engines and components for sale ebay. New 2018 mercury 200 xl dfi optimax 25 2stroke outboard engine. There are four distinct phases in a fourstroke cycle. Br8hs or buz8h all stock mercurymariner 150, 200, 225 promaxsuper magnum. Mercury remanufacturing refurbishes mercruiser engines and components to current specifications. Maximize your ride with mercury racing parts and accessories. So i picked up a series1 bridgeport mill the other day. All stock mercurymariner 150, 175, 200 motors up to 1999. A leading name in marine engines, mercury is recognized for producing topquality outboard motors as well as the mercruiser line of inboard engines. Mercury bridgeport 245 hp efi race outboard 20 ridgeback. Very smokey as a consequence and loads of steam after a minute or so.
Jul 02, 2018 older two cycle outboards, especially low horsepower, can run fine around 60 psi however above 90 psi is optimal. Tony brucato has been a pioneer in the outboard boating industry since 1994. Engines and components this forum is for listing outboard motors, inboard motors, drives and all engine related parts for sale and wanted. From what i have found it is said to be a 900 pound boat. Theres also lots of stuff you can do down the road if so desired to go faster. This is a spindle rebuild kit for your bridgeport series i milling machine. We carry mercury outboard motor parts for vintage and current model outboards. This motor is in excellent condition inside and out. Mercury is more of a leisure boating brand, and mariner is more a fishingcentric nameplate. Much of the information presented in this document is from my own personal experiences, and all of the images that are located throughout the document were taken by me using a nikon coolpix 4300 and a nikon d70s. Just remember if you rebuild it, to open all cylinders to. If the determination has been made that you need to rebuild, we have the necessary items. Guys i am in need of some info on whowhere to send a j head bridgeport mill head for rebuild. This kit containes everything you will need to complete a standard top half rebuild on your bridgeport series i variable speed head 112 or 2 hp.
Latest cd contents as of 14 jan 2003 bridgeport manuals 1981 programming manual 1983 programming manual r2e3 manual series ii nc programming manual student manual bridgeport series 1 install, operate and maintain manual quick change tooling for the j head brown and sharpe no. I think one or more bearing went kaput on the mill, it was a used mill when i bought it in 86. Bridgeport machine rebuilders a machine rebuilder of. Kay fishers rebuild of an old 1947 round ram mhead bridgeport vertical milling machine. Whether it be for the base, head or motor, we carry a large inventory of parts for your mill. I hear many guys rebuild there machine, paint it all pretty and bam they have a like new machine. Piston ring locating pins were most common problem, same as 2. Theyre great motors hell the lower is worth half the asking price. The mercury race outboard uses different engineering inside and often includes lighter materials like carbon fiber in its construction.
Mercury 15 hp b238464 to g202749 requires resleeving 198894 2 2. All stock mercury mariner 150, 175, 200 motors up to 1999. Click here to download the parts guide in pdf format. Installation, operation, maintenance, and parts list series i milling machines revised. You can also browse by model, but we strongly recommend using your serial number to ensure you find the correct parts. The main thing to check is the difference between cylinder compression. Drive belt1105, timing belt 112hp 1115, 2hp 1536, top half bearings 11542, 21558, 21277, 2. The kit includes one set of abec7 precision radial thrust lower spindle bearings, a high speed 10,000 rpm shielded upper bearing, high speed permanent grease and installation.
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